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Introduction to PVC-U Door and Window Processing Equipment
PVC-U (unplasticized polyvinyl chloride) doors and windows are popular choices for construction projects due to their durability, energy efficiency, and low maintenance requirements. To manufacture high-quality PVC-U doors and windows, specialized processing equipment is essential. In this article, we will introduce the various types of equipment used in the fabrication and processing of PVC-U doors and windows.
Cutting and Sawing Equipment: Cutting and sawing machines are used to accurately cut PVC-U profiles to the required dimensions for door and window frames. These machines ensure precise cutting, mitre angles, and lengths to meet the desired specifications. CNC cutting and sawing machines provide automation and efficiency in the cutting process.
Welding Equipment: Welding machines are essential for joining PVC-U profiles at corners to create door and window frames. Two common methods of welding used for PVC-U are hot air welding and corner cleaning machines. Hot air welding machines use heated air to melt and fuse the PVC-U profiles together, ensuring strong and seamless joints. Corner cleaning machines remove excess material and burrs from the welded corners for a smooth finish.
Corner Cleaning and Reinforcement Equipment: Corner cleaning machines are used to clean and prepare the corners of PVC-U profiles for welding. These machines remove any dirt, oxidation, or particles to ensure a strong and reliable weld. Additionally, reinforcement machines are used to insert steel or aluminum reinforcements into the PVC-U profiles to enhance the structural strength and performance of the doors and windows.
Water Slot Milling and Drilling Equipment: Water slot milling and drilling machines are used to create drainage channels and holes in PVC-U profiles for proper water drainage and hardware installation. These machines ensure precise and efficient milling and drilling operations for optimizing the functionality and longevity of PVC-U doors and windows.
Glazing and Assembly Equipment: Glazing equipment is used for installing glass panels into the PVC-U frames securely, using gaskets, sealants, and glass positioning tools. Assembly tables and workstations are essential for fitting together the various components of PVC-U doors and windows, such as frames, sashes, and hardware, ensuring proper alignment and functionality.
CNC Machining Centers: CNC machining centers for PVC-U processing offer versatile capabilities for cutting, drilling, milling, and routing operations on PVC-U profiles. These machines are computer-controlled and highly automated, allowing for precise and complex processing of PVC-U doors and windows with high efficiency and accuracy.
In conclusion, the use of specialized processing equipment is vital for manufacturing high-quality PVC-U doors and windows. By utilizing advanced cutting, welding, milling, glazing, and assembly equipment, manufacturers can ensure the durability, energy efficiency, and aesthetic appeal of PVC-U products, meeting the demands of the construction industry for reliable and long-lasting door and window solutions.
4 head seamless welding machine for upvc window door making
Used for welding color plastic, plastic steel profiles, welding is completed at the same time will be on both sides of the welding
tumor cleaning is completed. Surface joint does not leak ground color, high-grade beautiful.
Seamless / slotted" conversion function is suitable for all kinds of
color plastic and plastic steel profiles, as " slotted" welding instead of
ordinary welding machine", avoid tool wear, longer service life, and
welding flower more uniform, welding flatness is better.
Co - extrusion / film coating" conversion function ( to be customized ), specially designed for film coating profiles, to prevent tearing film and joint foaming.
High precision linear feed slide, extended guide part, integral upper
pressure clamp plate, four corners linear design, welding flatness is
good, long-term guarantee accuracy
* The most advanced machine in China, for the welding of color profiles covered with film
* High precision circular guide linear motion pair, square guide linear motion pair; The overall casting mechanism and heavy frame structure of the clamp make the machine rigid. High precision parts processing, strict assembly quality control, good stability.
* Air cylinder, solenoid valve, PLC, low voltage electrical/gas components through strict screening, high reliability
* Equipped with fast conversion, rear plate pneumatic propulsion structure device, to achieve the conversion of right Angle and V welding mode, fast operation, practical.
* Rigid clamping structure is adopted in profile positioning mechanism to ensure welding flux strictly, and welding products have high dimensional accuracy.
* Heating to timing control, strictly in line with European welding specifications, high welding Angle, small fluctuation range.
* The machine adopts profile two-step pressing design, with emergency stop pressure relief function, in line with the European CE standard, high safety performance.
* This machine is especially suitable for multi-partition complex window type, and doors and Windows product quality requirements of high plastic window processing
Equipment Features:
1. The lower workbench is one-piece plate structure instead of the conventional five-row structure, and the lower pressure pliers are operated on the precision square rail.( The only manufacturer in China that uses a one-piece structure, by national patent)
2. Independent auxiliary compression can effectively prevent the material from running, which makes the diagonal melting more accurate.
3. Because the PVC plastic profile itself has some variability such as a deformation,angular instability,non-perpendicular,etc., this model is especially designed with a variety of profiles to design a simple and convenient combination type plate, which can nit only effectively assist the machine,but also ensure the weld flatness, angle and size of the doors and windows. And no need to customize the backup plate to achieve almost all the world's door and window profiles welding.
4. Each heads has a separate lubrication system to lubricate all the rail parts in the head.
5. The locking of the machine head is automatic locking, which is convenient and quick.
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Main accessory |
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PLC |
Delta Taiwan |
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Solenoid valve |
STNC |
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Cylinder |
PC(FESTO Joint Venture Brand) |
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Motor |
Anhui Sanyang (Best Chinese Motor Brand) |
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Air Filter Device |
STNC |
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Electrical Button and Switcher |
Schneider |
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AC Contactor and Circuit Breaker |
Schneider |
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Approach Switch |
Taiwan Delta |
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Linear bearing system |
Linear (South Korean brand) |
Remarks
1. All the electrical elements, Circuit breaker protection and AC contactors are schneider or other
world famous brand.
2. International CE standard high flexibility, high shielding cables.
3. Warranty time: 1 year
4. Quotation Valid: 90 days
5. Payment terms: 30%T/T as deposit, 70% balance made before shipment by T/T
6. Delivery time: 30 days upon receipt of 30% deposit by T/T
7. Packaging: Film packaging and fumigation-free wooden case(if delivery by full container load,
then without wooden box, just use the tray)
8. After sales service:
1)24 hours service on Internet and Telephone, free instructions and problem solving
2) Free training to make sure a master of the operating of this machine for the person who come
to our factory
3)User-friendly English manual or operating video for machine using and maintaining
4) on-the-spot training, installation and repairing can be met if required.(If so, need the buyer
afford the visa and air ticket and 60USD/DAY Salary)
| Working pressure | 0.6 ~ 0.8mpa |
| Input power | 380V 50Hz |
| Gas consumption | 280L/min |
| Welding width | 120mm |
| Welding height | 25-120mm |
| Welding range | 435-4300mm |
| Overall dimension | 5260x980x1760mm |
| weight | 1400 |
Jinan SETH intelligent equipment co., ltd. specializes in the production of aluminum,upvc window and door machine,curtain wall and hollow glass processing machine equipment that can meet the needs of different clients, and can also be customized according to customer requirements of different grades of products.
The company has rich experience in production and more than 10 national patents and passed ISO9001,SGS,CE certifications, excellent product design and development engineers, skilled production engineers, experienced production management team and after-sales service that providing you with a strong guarantee.
The company has all kinds of equipment processing workshop, assembly workshop and quality inspection center, can independently realize the design of equipment, processing, assembly, test one-stop flow operation, to ensure the excellent quality of equipment.
our main products including aluminum&uPVC profile machining center, saw machine ,milling machine,welding machine,corner cleaning machine.corner crimping machine,punching&drilling machine.
Customer is the foundation, the company in line with the " quality first, customer first" principle, Please join hands with SETH to lead intelligence.
Why choosing SETH?
Using newest technology
professional Technical & Engineering experts
10+ Years Experience
Realiable & Safe machine
Reasonable price
Q: Is SETH a manufacturer or trading company?
A: We are the manufacturer and seller at the same time.SETH is one PROFESSIONAL window machine company in china.
Q: SETH's main products?
A: Aluminum window machines: CNC cutting center, double miter saw, end milling machine, CNC milling machine, aluminum punching machine, end milling machine, copy router and corner connector saw, etc; Wood window machines: wood saw, wood window frame machine, vertical & horizontal drilling machine, dovtail making machine, wood planner, and tenon making machine, etc.
Q: SETH's after-service?
A: 1option:
we have engineers to install the machines and train your workers.
Our customers should pay for our engineer's round trip tickets, board and lodging during testing and teaching, subsidy USD70 per day.
2 option:
On-line Service and All documents and videos for Installation and train operation for free.(For Optional)
For more details, please contact with us directly.
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